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3-roller type Aluminum and aluminum alloy Rod CCR Line

Short Description:

Application: This production line adopts process of continuous casting and rolling to produce Round Aluminum rod or aluminum alloy Rod for Electrical Purpose.

Raw material:  Primary aluminum ingots/sow/ electrolytic aluminum molten/aluminum scrap from wire or cable

Fuel: NG/LPG/LDO/FO/COAL GAS

Rolling mill Lubricant:  Rolling mill gears are lubricated by gear oil

Bearings and rollers of rolling stands are lubricated by emulsion oil


Product Detail

Product Tags

Process Flow

Melting → Refining (Alloy proportion, stirrer, slagging, holding) → On-line degassing& filtration → Horizontal casting → Casting bar pretreatment (forward pinch roll, shearer, straightening) → Induction heater→ Continuous rolling→ Quenching →Rod Coiling

Advantages of New Design 2-roller Type Rolling Mill

1. The designation is similar like Morgan mill, also can adopt Morgan Mill Type.
2. The rollers are outside of mill housing, it is easy for assembly and disassembly, the life of the roller would be longer
3. The rollers can adopt H13 or TC materials.
4. The mill driven adopt individual drive, AC or AC servo motors.
5. Adopt the oil-water separation design
**The Rolling mill gears are Lubricated by gear oil
**Bearings of rolling stands are lubricated by mechanical oil
**Rollers are lubricated by emulsion oil
6. Can produce high strength alloy, such as 5 series alloy 5154, 5356
7. Can increase the capacity for pure aluminum and common alloy (6000/8000 Series alloy) . The max. capacity can be 7.5t/h-8T/H.

Production Line Selection

Aluminum (Alloy) Rod Continuous Casting & Rolling Line

NO

Model

Application

Specification

Capacity

Sectional Area

Rolling Mill Type

1

JX2300/9.5-3U+10Y

A2/ A4/A6/A8/1350 EC ROD
5052/5154/5005/5356    6201/6101 8030/8176 ALLOY

7.6mm/9.5mm/12mm/15mm

2.0t/h-3.5t/h

1200mm2/2000mm2

12 or 13 rolling mills

Roughing mill : 2 roller type, individual drive                       Finishing rolling: 3 roller type,  Central drive

2

 JX2300/9.5-300/4-255/8

4.0t/h-8t/h

2300mm2

12 rolling mills

Roughing mill : 2 roller type, individual drive                       Finishing rolling: 2 roller type,  Central drive/ individual drive
 

3

JX6500/9.5-12U-M

10.0t/h-12.0t/h

6500mm2

11 or 12 stands (Morgan Mill Type)

 

Full New Type2 Roller, oil-film bearing, individual drive

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