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25-48t/h High Speed Cathode Copper Rod Continuous Casting and Rolling Line

Short Description:

Application: High speed Full-2 Roller Type Copper Rod CCR line is used for producing high quality low oxygen copper rod for electrical purpose.

We design this line combined with the world’s advanced SCR and Morgan technology, but we improve many systems and try to help the customer to reduce investment to the maximum extent.

Fuel: NG, LPG

Raw Material:

Copper Cathode Electrolytic Grade A is required, the copper purity should be 99.975%-99.99%, the 1st grade scrap copper (barely) can be mixed, but the percentage is better no more than 10%-15%.

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Product Detail

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Advantages and Improvement

1.The whole line has high automation.
2.The life of all parts is very long
3.The quality of the low oxygen rod is very excellent
4.The monitoring and the data analysis system can help the customer to achieve the futures analysis
5.We are not copying, but make the line has more flexible configuration according to the customers’ budget and products.

Process Flow

Cathode → Loading system → Shaft Melting Furnace → Heating type upper launder → Tilting slagging tank → Tilting Holding Furnace → heating type lower launder → heating type tundish → Casting with AMPS → Upward Pinch Roll &Rotary Shearer → Waste Bar Discharge → Movable Hydraulic Cutter → Bar Preparation Machine → Cogging Mill (Equipped according to sectional area) → Roughing Mill → Intermediate Rotary Crop Shearer and Discharge → Finishing Mill → Rod Delivery, Cleaning and Recovery System → Rod Backward Pinch Roll and Coiling System → Hydraulic Take-up System→ Pallet Delivery and Stacking → Coil Compactor → Coil Auto-bundling Machine → Online Weighting & Labeling → Manual/ auto-film wrapping Machine → Delivery to SWMS (Intelligent warehouse)

Production Line Selection

8mm High Speed Copper Rod Continuous Casting & Rolling Production Line
No	Model	Capacity	Sectional Area	Rolling Mill Type	Main Machine Installed Power
1	JXLG 3800	20-25t/h	3800㎜²	2+8	1550KW
				Full 2 Roller, oil-film bearing Driven by individual motors
2	JXLG 5500	30-35t/h	5429㎜²	1+2+8	2000KW
				Full 2 Roller, oil-film bearing Driven by individual motors
3	JXLG 6600	35-40t/h	6580㎜²	1+4+8	2800KW
				Full 2 Roller, oil-film bearing Driven by individual motors
4	JXLG 8200	40-45t/h	8200㎜²	1+4+8	3200KW
				Full 2 Roller, oil-film bearing Driven by individual motors