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2-roller Type Copper Rod Continuous Casting and Rolling Line

Short Description:

Application: This production line is used for producing φ8mm copper rod. However, the rolling mill is composed of roughing mill and finishing rolling, and the mill type is full 2-roller type driven by individual motors.

Fuel: NG, LPG, LDO, FO, COAL GAS

Raw Material: Copper Scrap, Cathode

1) Using red copper scrap as the raw material, the mixture ratio is as the below：60% of the 1st grade copper adds 40% of the 2nd grade copper.

2) If adopt the cathode as raw materials, the Copper Cathode Electrolytic Grade A is required, the copper purity should be 99.975%-99.99%, the 1st grade scrap copper (barely) can be mixed, but the percentage is better no more than 10%-15%.

3) The raw material mentioned above is only for reference, it depends on the requirements of copper rod quality and technology.

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Advantages

1.The rolling mill belongs to the independent research and development products of our company.
2.The rolling mill only need very fewer spare parts, only need to change rollers and guides.
3.The rolling gap can be adjusted online, and life of the roller is very long.
4.The operation of the mill is easier.
5.The rolling mill adopts emulsion and lubricant separation system.

Process Flow

Cathode Shaft Melting Furnace →Holding Furnace/ Scrap Flat Refining Furnace → Casting Machine → Upward hauling, shearer, Straightening, edge shaving & brushing → Continuous Rolling Mill → Finishing Mill → Rod Coolant, Cleaning, Recovery (wax coating) → Coiling Baskets Drop Coiler/ Coiling Hydraulic Take-up

Production Line Selection

8mm Low Oxygen Copper Rod Continuous Casting & Rolling Production Line
No	Model	Capacity	Sectional Area	Rolling Mill Type	Main Machine Installed Power
1	JX1200/8-200/8-D	5-8t/h	1200㎜²	2 roller type new design by single main motor	400KW
2	JX2330/8-300+250/11-H	12-20t/h	2330㎜²	Roughing Mill: NO.1-NO.3 Finishing Rolling: NO.4-NO.11 By individual motors	1200KVA